Tuesday, 4 September 2012

Negotiating the Resources Boom for Contractors, Fabricators & Suppliers – Riding the Bucking Bull and Living to Tell the Tale!


Barely a day goes by without another headline, TV news story or current affairs feature on the Resources boom and how WA is the top gear in a 2-speed economy. But for many small and medium sized suppliers to our resources behemoths this boom could just as easily blow up in their faces if they don’t keep a wary eye on some key business fundamentals. Here we highlight some of the key risk factors we’re seeing emerging in the market and give you some tips on how to negotiate them.

So what are the particular market conditions which create this risky environment?

·         Relatively few, large buyers with significant market power – the large mining, oil & gas companies and operators

·         Rapidly increasing sales

·         Tight labour and materials supply conditions

We all hear about “bottom line focussed” business operators but astute business managers know that there is a triple bottom line that is the key to a successful and sustainable business.

The first bottom line is Net Profit after tax (NPAT). Business only survives if it makes a profit. The key issues here are: pricing, discounting and cost control. Effective pricing requires up to the minute market knowledge, current component cost information, accurate and complete job specifications and scope and a robust financial model which provides the guidance on minimum margins to be obtained.

Discounting is anathema to good business management. Every business should know its “walk away” price below which it is not worth winning the business – and the walk away price should be one at which the business makes a sustainable profit. Too often we see businesses discounting in order to win significant contracts but without a real understanding of the risks they’re assuming as a consequence.

For example, fabricators to the mining industry should be pricing to achieve a gross margin of about 28%. A typical business turning over $15million should be aiming for a NPAT of $1.2 million. But if they were to discount by, say, 10% in order to win the business then they would actually end up losing $300,000 even if their sales grew to maintain revenue at $15 million. In fact, in order to make the same profit they would need to grow their sales by 55%!

In contrast, if they can achieve a 5% price premium then they can actually afford to lose 15% of their business and still make the same profit.

The second bottom line is Return on Assets. In a rapidly growing business capacity needs to be expanded and this will inevitably mean not just additional hard assets in the form of machinery and materials but also soft assets such as work in progress and debtors. Growth in assets can only be funded in three ways – additional debt, additional capital or retained profits. In a rapidly growing market retained profits are unlikely to be reinvested fast enough to support rapid growth so that reduces the options. And as many businesses in the resources services sector are private companies then additional capital often means additional personal debt.

With most businesses you can’t create additional capacity in a smooth line – putting in a third assembly bay is a 50% increase in capacity but it might only be servicing a 30% increase in production. This sort of scenario is going to inevitably result in a reduction in return on assets.

Instead, look for options to make your assets work harder. Improved production scheduling, additional shifts, more flexible workforces all improve asset utilisation. And in a market like this where capital is scarce and lenders hard to get on with you want to make your assets work as hard as possible.

The third bottom line is Operating Cash Flow. In a healthy business, operating cash flow should always be higher than net profit after tax – the excess is what allows you to fund asset purchases, depreciation, loan repayments and dividends. The huge risk for a rapidly expanding business is depletion of working capital – the ability to pay your bills each month.

The sponges that soak up working capital when business is expanding are work in progress, materials and debtors. Do you know what your working capital funding requirement is? This is the amount of additional working capital you need to fund every extra dollar of sales. The key factors impacting on this are:

·         The level of inventory you keep;

·         The length of time it takes to convert and order into a delivery; and

·         The length of time it takes to convert an invoice into cash.

Expanding faster than your fundable growth rate is a fast track to insolvency. Creditors get stretched and suppliers start to put the brakes on. The bank sees you at your limit constantly and starts to get nervous. Superannuation and tax commitments aren’t met on time, begin to compound and then you have the ATO on your doorstep. It’s a nightmare scenario and all driven by increasing sales, even profitable ones!

The silver lining to all this is that all these risk factors also work in reverse. If you know your pricing and stay in control of your costs you can increase profit without having to increase turnover beyond your capacity. This will turn your business into a cash flow generator and you’ll find yourself in the fast lane. It’s all about knowing what’s going on in your business and remaining in control – or, if you like, keeping a tight rein on the bucking bull!
© Bruce Fielding, Sarion Advisory Pty Ltd 2012

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